The Great Lakes.The Vessels That Plough Them

It would seem that this activity in Lake shipyards must soon supply demands, but such will not be the case for many years to come. While the depression of 1908 has cast its gloom, Lake men cannot see the end of their prosperity. They are in the midst of fortune-making days on the Inland Seas. To-day one of the steel ships of the Lakes is as good as a gold mine, and will continue to be so for a quarter of a century to come. The shipyards are growing each year, but the increase of tonnage is outstripping them, and until cargo and ships are more evenly balanced the owners of vessels on the Great Lakes must be counted among the most fortunate men in the world.

It is only natural that these conditions should have developed shipbuilding on the Lakes to a science unparalleled in any other part of the earth. I once had the good fortune to talk with a shipbuilder from the Clyde. He had heard much of the Lakes. He had built ships for them. He had heard of the wonders of shipbuilding in their cities. So he had come across to see for himself.

“I had thought that your ships would not compare with ours,” he said. “You build them so quickly that I thought they would surely be inferior to those of the Clyde. But they are the best in the world; I will say that – the best in the world, and you build them like magicians! You lay their keels to-day – to-morrow they are gone!”

This is almost true. A ten-thousand-ton leviathan of the Lakes can now be built almost as quickly as carpenters can put up an eight-room house. Any one of several shipyards can get out one of these monsters of marine commerce within ninety days, and the record stands with a ten-thousand-ton vessel that was launched fifty-three days after her keel was laid! One hardly realises what this means until he knows of a few of the things that go into the construction of such a vessel. Take the steamer Thomas F. Cole, for instance, launched early in 1907 by the Great Lakes Engineering Works. This vessel is the giant of the Lakes, and is six hundred and five feet and five inches long. She is fifty-eight feet beam and thirty-two feet deep, and in a single trip can carry as great a load as three hundred freight cars, or twelve thousand tons. In her are nine million five hundred thousand pounds of iron and steel! What does this mean? It means that if every man, woman, and child in Indiana, Michigan, Wisconsin, and Minnesota were to join in carrying this material to a certain place, each person would have to transport one pound. In the mass would be eight hundred thousand rivets, ranging in size from five eighths of an inch to one and one eighth inches in diameter.

One who is investigating Lake shipbuilding for the first time will be astonished to discover that the modern freighter is in many ways a huge private yacht. They are almost without exception owned by men of wealth, and their cabins are fitted out even more luxuriously than those of passenger boats, for while these latter are intended for the use of the public, the passenger accommodations of freighters are planned for the friends and families of the owners. So above the deck which conceals ten thousand tons of ore the vessel may be a floating palace. The keenest rivalry exists between owners as to who shall possess the finest ships, and fortunes are expended in the fittings of cabins alone. Nothing that money can secure is omitted. In the words of a builder: “The modern freighter is like a modern hotel – only much more luxuriously furnished.” There is an electric light system throughout the ship; the cabins are equipped with telephones; there is steam heat; there are kitchens with the latest cooking devices, elegantly appointed dining-rooms; there are state-rooms which are like the apartments in a palace, and other things which one would not expect to see beyond the black and forbidding steel walls of these fortune-makers of the Lakes.

With the first peep into modern methods one realises that the romantic shipbuilding days of old are gone. No longer does the shape, beauty, and speed of a vessel depend upon the eyes and hands of the men who are actually putting it together. For the ship of to-day is built in the engineering offices. In the draughting-room skilled men lay out the plans and make the models for a ship just as an architect does for a house, and when these plans are done they go to a great building which reminds one of a vast dance hall, and which is known as the “mould loft.” Seemingly the place is not used. Yet at the very moment you are looking about, wondering what this vacancy has to do with shipbuilding, you are walking on the decks of a ship. All about upon the floor, if you notice carefully, you will see hundreds and thousands of lines, and every one of these lines represents a line of the freighter which within three or four months will be taking her trial trip. Here upon the floor is drawn the “line ship” in exactly the same size as the vessel which is to be built. Over certain sections of this “line ship” men place very thin pieces of basswood, which they frame together in the identical size and shape of the ship’s plates. By the use of these moulds, or templates, the workman can see just where the rivet holes should be, and wherever a rivet is to go he puts a little spot of paint. These model plates are then numbered and sent to the “plate department,” where the real sheets of steel are made to conform with them and where the one million five hundred thousand or more rivet holes are punched. With the plates ready, the real ship quickly takes size and form.

Some morning a little army of men begins work where to the ordinary observer there is nothing but piles of steel and big timbers. From a distance the scene reminds one of a partly depleted lumber yard. On one side of this, and within a few yards of the water of a slip, are first set up with mathematical accuracy a number of square timbers called “keel blocks.” Upon these blocks will rest the bottom of the ship, and from them to the water’s edge run long shelving timbers, or “ways,” down which she will slide when ready for launching.

Children frequently play with blocks which, when placed together according to the numbers on them, form a map of the United States. This is modern shipbuilding – in a way. It is on the same idea. There is a proper place for every steel plate in the yards, and the numbers on them are what locate them in the ship. A giant crane runs overhead, reaches down, seizes a certain plate, rumbles back, to hover for a moment over the growing “floor,” lowers its burden – and the iron workers do the rest. Within a few days work has reached a point where you begin to wonder, and for the first time, perhaps, you realise what an intricate affair a great ship really is, and what precautions are taken to keep it from sinking in collision or storm. You begin to see that a Lake freighter is what might be described as two ships, one built within the other. As the vessel increases in size, as the sides of it, as well as the bottom, are put together, there are two little armies of men at work – one on the outer ship and one on the inner. From the bottom and sides of the first steel shell of the ship there extend upward and inward heavy steel supports, upon which are laid the plates of the “inner ship.” In the space between these two walls will be carried water ballast. The chambers into which it is divided are the life-preservers of the vessel. A dozen holes may be punched into her, but just as long as only this outer and protecting ship suffers, and the inner ship is not perforated, the carrier and her ten-thousand-ton cargo will keep afloat.

When the construction of the vessel has reached a point where men can work on the inner as well as the outer hull, it is not uncommon for six hundred to eight hundred workmen to be engaged on her at one time. Frequently as high as one hundred gangs of riveters, of four men each, are at work simultaneously, and at such times the pounding of the automatic riveting machines sounds at the distance of half a mile like a battery of Gatling guns in action. So the work continues until every plate is in place and the vessel is ready for launching, which is the most exciting moment in the career of the ship – unless at some future day she meets a tragic end at sea. One by one the blocks which have been placed under her bottom are removed, until only two remain, one at each end. Then, at the last moment, these two are pulled away simultaneously, and the steel monster slides sidewise down the greased ways until, with a thunderous crash of water, she plunges into her native element.

Thus ends the building of the ship, with the exception of what is known as her “deck work,” the fitting of her luxurious cabins, the placing of her engines, and a score of other things which are done after she is afloat. She is now a “carrier” of the Lakes. A little longer and captain and crew take possession of her, clouds of bituminous smoke rise from her funnels, and with flying pennants and screaming whistles she turns her nose into the great highway that leads a thousand miles into the North – to the land of the ore kings.

II

What the Ships Carry – Ore

Picture a train of forty-ton freight cars loaded to capacity, the engine and caboose both in New York City, yet extending in an unbroken line entirely around the earth – a train reaching along a parallel from New York to San Francisco, across the Pacific, the Chinese Empire, Turkestan, Persia, the Mediterranean, mid the Atlantic – and you have an idea of what the ships of the Great Lakes carry during a single eight months’ season of navigation. At least you have the part of an idea. For were such a train conceivable, it would not only completely engirdle the earth along the fortieth degree of north latitude, but there would still be something like two thousand miles of it left over. In it would be two million five hundred thousand cars, and it would carry one hundred million tons of freight! Were this train to pass you at a given point at the rate of twenty miles an hour, you would have to stand there forty days and forty nights to see the end of it.

Only by allowing the imagination to paint such a picture as this can one conceive to any degree at all the immensity of the freight traffic on our Inland Seas.

“A hundred million tons,” repeated the mayor of one of our Lake ports when I told him about it recently. “A hundred million tons! That’s quite a lot of stuff, isn’t it?”

Quite a lot of stuff! It might have been a hundred million bushels and he would have been equally surprised. His lack of enthusiasm does not discredit him. He does not own ships; neither does he fill them. He is like the vast majority of our millions, who have never given more than a passing thought to that gigantic inland water commerce which has largely been the making of the nation. It did not dawn on him that it meant more than a ton for every man, woman, and child on this North American continent; that in dollars it counted billions; that on it depended the existence of cities; that largely because of it foreign nations acknowledged our commercial prestige.

No other hundred million tons of freight in all the world is as important to Americans as this annual traffic of the Great Lakes. To move it requires the services of nearly three thousand vessels of all kinds, employing twenty-five thousand men at an aggregate wage of thirteen million dollars a year. A million working people are fed and clothed and housed because of the cargoes this huge argosy carries from port to port.

It is impossible to say with accuracy how this hundred million tons of freight is distributed and of what it consists. Only at the Soo and at Detroit are records kept of passing tonnage, so the figures which are given showing the tremendous commerce that passes these places do not include the enormous tonnage which is loaded and emptied without passing through the Detroit River or the Sault Ste. Marie canals. The Detroit River is the greatest waterway of commerce in the world, and in 1906 there passed through it over sixty million tons, or more than three fifths of the total tonnage of the Lakes. Of this about a quarter moved in a northerly direction and three quarters toward the cities of the East. The principal item of the up-bound traffic was 14,000,000 tons of coal, of the south-bound 37,513,600 tons of iron ore, 110,598,927 bushels of grain, 1,159,757 tons of flour, 14,888,927 bushels of flaxseed, and over 1,000,000,000 feet of lumber. In 1907, there was a big increase, the commerce passing through the Detroit River being over 75,000,000 tons.

“And when you are figuring out what the ships carry, be sure and don’t leave out the smoke!” said the captain of an ore carrier, pointing over our port to a black trail half a mile long. “Never thought of it, did you? Well, last year our Lake ships burned three million tons of coal. Think of it! Three million tons – enough to heat every home in Chicago for two years!”

But in this chapter I am not going to deal with smoke; neither with the grain that feeds nations, nor the lumber that builds their homes. They will be described in their time. The backbone of American manufacturing industry – the mainspring of our commercial prestige abroad – is iron; and it is this iron, gathered in the one-time wildernesses of the Northland and brought down a thousand miles by ship, that stands largely for the greatness of the Lakes to-day. “Gold is precious, but iron is priceless,” said Andrew Carnegie. “The wheels of progress may run without the gleam of yellow metal, but never without our ugly ore.” And the Lake country, or three little patches of it, produce each year nearly a half of the earth’s total supply of iron. Farmers in the wake of their ploughshares, our millions of workers in metal, and our other millions whose fingers daily touch the chill of iron have never dreamed of this. Few of them know that eight hundred great vessels are engaged solely in the iron ore traffic; that in a single trip this immense fleet can transport more than three million tons, and that in 1907, they brought to the foundries of the East and South over forty-one million tons. If every man, woman, and child, savage or civilised, that inhabits this earth of ours were to receive equal portions of this one product carried by Lake vessels in 1907, each person’s share would be forty pounds! And still the world is crying for iron. There is not enough to supply the demand, and there never will be. The iron ore traffic of the Lakes has doubled during the last six years; it will double again during the next ten – and iron will still be the most precious thing on earth.

If the iron ore mines of the North were to go out of existence to-morrow nearly half of the commerce of the Inland Seas would cease to be. With it would go the strongest men of the Lakes. For our iron has made iron men. In that Northland, along the Mesaba, Goebic, and Vermilion ranges, from Duluth’s back door to the pine barrens of northern Michigan and Wisconsin, they have practically made themselves rulers of the world’s commerce in steel and iron. To follow the great ships of the Lakes over their northward trail into this country is to enter into realms of past romance and adventure which would furnish material for a hundred novels. But people do not know this. The picturesque days of ’49, the Australian fever, and the Klondike rush are as of yesterday in memory – but what of this Northland, where they load dirty ore into dirty ships and carry it to the dirty foundries of the East? Ask Captain Joseph Sellwood; ask the “three Merritts,” Alfred, Leonidas, and N. B.; or John Uno Sebenius, David T. Adams, and Martin Pattison; ask any one of a score of others who are living, and who will tell you of the days not so very long ago when the iron prospectors went out with packs on their backs and guns in their hands to seek the “ugly wealth.” These are of the old generation of “iron men” – the men who suffered in the days of exploration and development in the wilderness, who starved and froze, who survived while companions died, who suffered adventures and hardships in the death-like grip of Northland winters that rival any of those in Klondike history. And the new generation that has followed is like them in “the strength of man” that is in them. They are a powerful breed, these iron kings, down to the newest among them; men like Thomas F. Cole, who rose from nothing to a position of power and wealth, and W. P. Snyder, the poverty-stricken Methodist minister’s son, who has fought the Steel Corporation to a standstill and who is talked of as its president of the future.

It will be a great “coming together” for the iron and steel industry, this winning of William Penn Snyder. To-day he is the king of pig iron. When he refused to deal with those who formed the United States Steel Corporation, his friends said that he was ruined. But he stood on his feet alone – and fought. He got a neck hold on the corporation. He cornered pig iron and because of him at the present time the corporation is paying very heavy prices for its outside product. Snyder is worth fifteen million dollars. In 1906, he cleaned up one million five hundred thousand dollars on pig iron alone, and there is no reason for doubting that his 1907 earnings were greater still. He is a powerful enemy to have as a friend – and the corporation wants him, and will probably get him.

If you are going into the North to study the ore traffic at close range, the first man you will probably hear of after leaving your ship is Thomas F. Cole, of Duluth. You must know Cole before you go deeper into the subject of the forty or fifty million tons of ore which the ships will carry during the present year of 1909. The United States Steel Corporation will use about thirty million tons of the total output of the ore regions this year, and Cole is the United States Steel Corporation in this big Northland. He is the head of the finest and most delicate industrial mechanism in the world. This mechanism, in a way, is so fine that it may be said to be almost non-existent. It is simply an “organized and capitalized intelligence.” The Steel Corporation will mine some eighteen or twenty million tons of ore in Minnesota alone this year. Yet it owns not a dollar’s worth of property in the State. As a corporation it does no business in the State. It might be described as a huge octopus, and each arm of this octopus, representing a big mining interest, works independently of all other arms and of the body of the octopus itself. Through these arms the corporation accomplishes its aims. Each huge mine has its own executive organisation, is responsible for its own acts – but it must obtain results. The “central intelligence,” or body of the corporation, is there to judge results, and Cole is the power that watches over all. Officially he is known as the president of the Oliver Mining Company, the greatest organisation of its kind in existence, which attends not only to the Steel Corporation’s interests in Minnesota, but in Michigan and Wisconsin as well. As the great eye of the world’s largest trust he guards the interests of thirty-one mines, employs fifteen thousand men, and gives subsistence to sixty thousand people.

Because of the transportation of this mighty product Cole is as closely associated with the Lakes and their ships as with the ranges and their mines. It has been said that he was “born between ships and mines,” and he has always remained between them. He is one of the most remarkable characters of the Inland Seas. Cole is only forty-seven years old, and for thirty-nine years he has earned his own livelihood, and more. When six years old, his father was killed in an accident in the Phœnix Mine. Baby Tom was the oldest of the widowed mother’s little brood, and he rose to the occasion. At the age of eight he became a washboy in the Cliff stamp mill. He had hardly mastered his alphabet; he could barely read the simplest lines; never in this civilised world did a youngster begin life’s battle with greater odds against him. But even in these days the great ambition was born in him, as it was born in Abraham Lincoln; and like Lincoln, in his little wilderness home of poverty and sorrow, he began educating himself. It took years. But he succeeded.

This is the man whose name you will hear first when you enter the mining country. To chronicle his rise from a dusty Calumet office of long ago to his present kingdom of iron would be to write a book of romance. And there are others of the iron barons of the North whose histories would be almost as interesting, even though fortune may have smiled on them less kindly.

From the immensity of the interests which Cole superintends one might be led to believe that the iron ore industry is almost entirely in the hands of the trust. This, however, is not so. For every ship that goes down into the South for the trust another leaves for an independent. Nearly every maker of steel owns a mine or two in the ranges of Minnesota, Michigan, or Wisconsin. There are five of these ranges. The Mesaba and Vermilion ranges, both in Minnesota, produce about two thirds of the total product carried by the ships of the Lakes; the Goebic, Menominee, and Marquette ranges are in Michigan and Wisconsin.

Somehow it is true that nearly every great thing associated with the Lakes is unusual in some way – unusual to an astonishing degree, and the iron ore industry is not an exception. Probably not one person in ten thousand knows that one lone county in this great continent is the very backbone of the steel industry in the United States. This county is in Minnesota. It is the county of St. Louis, and is about as big as the State of Massachusetts. Not much more than twenty years ago it was a howling wilderness. Even a dozen years ago the Mesaba bore but little evidence of the presence of man. Now this country is alive with industry. Buried in the wilderness which still exists are thriving towns; where a short time ago deer and bear wandered unmolested, is now the din of innumerable locomotives, the rumbling of thousands of trains, the screeching of whistles, and the constant groaning of steam shovels. There is not a richer county on the face of the earth. In it are over one hundred mines, from which one hundred and twenty-three million tons of ore have been taken since Charlemagne Tower, now Ambassador to Germany, brought down the first carload to Duluth in 1884. These mines afford livelihood for more than two hundred thousand people, and because of them St. Louis County possesses the greatest freight traffic road in existence – the Duluth, Mesaba, and Northern Railway – which, in 1907, carried about fourteen million tons of ore from the mines to the docks.

This comparatively little corner of Minnesota practically runs the whole State in so far as expenses are concerned. To administer the affairs of the State, including all of its activities, costs about two million six hundred thousand dollars, and, as inconceivable as it may seem, the three railroads in the ore region pay in taxes one fifth of this sum. They pay one third of the total railroad tax of the State, notwithstanding the fact that some of the greatest lines in the country centre at Minneapolis and St. Paul. To this must be added about seven hundred thousand dollars paid in direct taxes by the mines themselves, so that the iron ore which the ships of the Lakes bring down to Eastern ports each season pays almost half of the total expense of running the State of Minnesota!

And these mines will add more and more to the State exchequer each year, as will also the mines of the three ranges in Michigan and Wisconsin. For in no part of the world has mining been undertaken on a scale so gigantic as that of the Superior region, and every contrivance known to mining science is being used to increase month by month the mountains of ore which ever fail to satisfy the hungry furnaces of the East. It is predicted by Captain Joseph Sellwood, of Duluth, one of the oldest and greatest of the iron barons, that the time is not distant when the Mesaba range alone will be producing forty million tons of ore a year – as much as all five ranges are producing now.

“It will cost over a billion dollars to get this ore to the docks,” said he. “And seven hundred and fifty million dollars more to land it in Lake Erie ports.” – Nearly a two-billion-dollar mining and transportation business for the people of the Lakes to look forward to, and this from a single range!

“But will not this tremendous activity exhaust your mines?” I asked of several of these iron barons. “The ore doesn’t go down to China, and it doesn’t extend all over the State. What is the future?”